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Overcoming Bad Breaks With The REBEL Sensor®

West (2) (Medium)

Industry

Concrete Construction

Challenge

The contractor was struggling with low flex beam strength and variance between cylinders and core samples.

Results

Cylinder 32-day Strength* = 5.2K psi 32-Day Core = 6.5K psi Sensor 32-Day Strength = 7.2k psi. Flex Beams measured <400psi. REBEL® Sensors were used to prove that the contractor’s results were acceptable, given low flex beam strength and variance between cylinder breaks and core samples.

Key Product

REBEL® Sensors

$180K+
Replacement Cost of Bridge
$1.7K
REBEL® Sensor and Datalogger Cost
$178K+
Total Savings for the Project
 
 

About the Project

28-day Target Strength= 4K psi cylinders and 550 psi flex beams

A bridge in Indiana on I-69

~ 90 yards of reinforced concrete

6 REBEL Sensors placed in the concrete

Cylinders taken at 1, 4, 7, 14, and 28 days

The REBEL System was deployed, and real-time strength data was provided to prove the results were acceptable and that the bridge could be opened.

The Results

Cylinder 32-day strength =5.2K psi

32-day core= 6.5K psi

Sensor 32-day strength = 7.2K psi

Flex Beams measured < 400 psi

I69 Case Study Strength